Communication Equipment Housing Industry| Die Casting| Echofast

Custom Communication Equipment
Housings Die Casting with Echofast

Echofast manufactures on demand for communication equipment housings with cost-effective and rapid manufacturing services. We can offer comprehensive and customized solutions at competitive prices and shorter cycle times due to the team of experts with unparalleled skills and experience. The combination of diverse material options and the state-of-the-art machines and technologies in Echofast helps to accelerate the the production of communication equipment housings.

Common Materials Used in Die Casting for Communication Equipment Housings

There are many types of die casting materials. Each material has its own unique characteristics, and the appropriate material needs to be selected according to the specific application scenario.

Aluminum alloy

Aluminum alloy is one of the most widely used die casting materials currently. It has the characteristics of light weight, high strength and good corrosion resistance, and is widely used in the field of communications.

Common aluminum alloy die casting materials include ADC12, A380, A356, etc. Among them, ADC12 is the most widely used and is often used in communication equipment housings.

Zinc alloy

Zinc alloy is commonly used in die casting . It has the characteristics of low density, high hardness, high strength and good ductility.

Common zinc alloy die casting materials include Zamak2, Zamak3, Zamak5, etc.

Magnesium alloy

Magnesium alloy is a lightweight, high-strength, high-rigidity material with good corrosion resistance and thermal conductivity.

Common magnesium alloy die casting materials include AZ91D, AM60B, AM50A, etc. Among them, AZ91D is the most widely used material.

Copper alloy

Copper alloy is a material with excellent thermal conductivity, electrical conductivity, corrosion resistance and other characteristics. It is widely used in the field of communications.

Common copper alloy die casting materials include C36000, C37700, C48500, etc. Among them, C37700 is the most widely used and is often used in communication equipment.

Advantages of Die Casting for
Communication Equipment Housings

High-volume and high-precision manufacturing

Communication equipment housings can be produced quickly in high volumes with the advanced die casting equipment and processes. Meanwhile, the housings can be manufactured accurately with consistent shapes and sizes.

Complex geometry

Housings may have complex geometries and details such as internal structures, guide grooves, and threaded holes. Through die casting, we can accurately replicate these complex shapes and maintain product consistency and precision.

Diverse die casting materials

Different alloy materials are available for meeting different demands, such as zinc alloy, aluminum alloy and magnesium alloy. These materials are good enough to meet the requirements of strength, conductivity and corrosion resistance of the housings.

Good mechanical properties

Communication equipment housings made from die casting have good mechanical properties and can effectively protect internal electronic components.

Good electrical conductivity

Communication equipment housings made from die casting have good electrical conductivity and improve signal reception and transmission quality.

Good strength and corrosion

The housings have good strength and corrosion properties and can be used for a long time in various harsh environments.

Applications of Die Casting for Communication Equipment Housings

Echofast offers customized die casting services from material selection to final inspection. We boast outstanding capabilities to manufacture high-quality communication equipment housings that meet your highest standards. At Echofast, we improve the production rate of these housings. Common communication equipment housings we undertake include:

Electronic cabinets and enclosures
Heat sinks
GPS devices
Rackmount assemblies
Connectors
Light detection systems
Phone switchboards
Transformers and audio equipment
Magnetic receivers
Switches

Recent Communication
Equipment Housings Die Casting Projects

Aluminum Die Casting Communication Equipment Base

Part name：Base
Material：ADC12
Size: 433X433X122mm
Weight：5520g
Machine Tonnage：1600T
Surface Finish: Paint
Production Process: Die casting- Cut Runner-Deburring-Shot Blasting-Machining-Paint
Applied Industry: Communication

FAQ

1.How to reduce the formation of pores and shrinkage cavities?

Optimize die casting process parameters, control melt temperature and pressure, and reduce gas residue. Use appropriate die casting machines and molds to ensure filling and filling properties and reduce the formation of pores and shrinkage cavities.

2.How to reduce surface defects?

Surface defects like bubbles, blisters, flow marks and other defects may appear on the surface of the shell, affecting the appearance and corrosion resistance.The solution is to optimize mold design, add cooling system, improve cooling efficiency. Use high-quality die casting materials to reduce gas generation and impurity introduction, which can reduce surface defects as well.