Custom Die Casting Mold

R&D Capabilities for Custom Die Casting Mold

We have mold design and manufacturing, die casting precision machining core technology, as well as the industry's advanced testing equipment.Die casting mold design is a technique for mass-producing metal products and components, which will contribute to the overall success of the process.

Considerations for Die Casting Mold Design:

Die Draft

Fillets

Parting Lines

Bosses

Ribs

Holes and Windows

Symbols

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Die Casting Types Available from Echofast

Cold Chamber Die Casting

A crucial step in reducing heat and addressing the corrosion problem in machine parts and related components is the cold chamber die casting method.Die casting molds are characterized by high production efficiency, simple process, tight tolerance and high mechanical strength.The alloys with high melting points such as aluminum, magnesium, brass, lead are primarily used by this technique.

Die Casting Metal Materials

Aluminum Die Casting

The most popular alloys for die cast items are aluminum alloys. Suppliers of aluminum die castings benefit from the material's complete recyclability and simplicity of usage.Aluminum die casting may need a cold chamber casting technique because of the metal's relatively higher melting temperature.Cast aluminum parts are popular among engineers due to their excellent strength to weight ratios, dimensional stability, and a variety of finishing possibilities.Other typical qualities of cast aluminum alloys include:

High thermal and electrical conductivity
Withstand high operating temperatures
Small linear shrinkage
Cutting performance

Commonly used Aluminum alloys:

A380, A360, A390.A413, ADC-12, ADC-1

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Zinc Die Casting

Among the die casting metals, zinc is easiest to cast material and is frequently used in cold chamber procedures.Molten zinc has the characteristics of excellent casting fluidity and a lower melting point.Due to its strength and rigidity, it can create parts with thinner walls, intricate features, and tight tolerances.Die cast parts made of zinc alloys, with a low melting point, can cool and solidify more quickly.These parts can be produced at the highest speed compared with other die casting materials.Zinc is an all-round high-performing material because of its balance of mechanical and physical qualities, including the following:

Superior surface finish
Cost-effective
High hardness
Great stability

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Lead alloy Die Casting

With their excellent corrosion resistance, Lead alloys tend to be used in applications that require less than 8000 pounds of tensile strength per square inch.Some of common applications include bearings, fire-safety equipment and various decorative metal goods.Lead alloys are popular among die casting molds because they are comparatively inexpensive for producing castings.Lead alloys have the following die casting characteristics:

Corrosion resistance
Comparatively inexpensive
A high density
Capability to produce parts that have extremely close dimensions
Used in applications where special forms of corrosion resistance is required (such as in the food services industry for public health issues)

Available Die Casting Finishes

Anodizing

Mainly for aluminum alloy die casting.Anodizing utilizes electrochemical principles to generate a layer of Al2O3 (aluminum oxide) film on the surface of the parts.This decorative layer of oxide film provides high insulation and wear resistance.

Plating

Die cast parts can be plated with electroless nickel, nickel, brass, tin, chrome, chromate, Teflon, silver and gold.

Bead Blasting

Bead blasting is a process in which small spheres of glass or other abrasive material are blasted at high pressure against a surface.Bead blasting is commonly used as a finishing step in manufacturing metal parts or to remove rust, paint, or other debris from metal surfaces.It can also be used to texturize plastic or glass surfaces.

Brushing

Brushing is a surface treatment process in which abrasive belts are used to draw traces on the surface of a material, usually for aesthetic purposes.

Advantages of Die Casting Mold

Excellent dimensional accuracy
Smooth cast surfaces.
Thinner walls can be cast as compared to sand and permanent mould casting .
Inserts can be cast-in (such as threaded inserts, heating elements, and high strength bearing surfaces).
Reduce or eliminate secondary machining operations.
Rapid production rates.
Casting tensile strength as high as 415 megapascals (60 ksi).
Die casting fluid length is unaffected by solidification range, unlike permanent molds, sand castings, and other types.
Corrosion rates for die castings are slower than those for sand castings due to the smoother surface of the die castings.

Catalogue

To help you find your ideal die casting mold, we offer you the catalogue of die casting mold

You can download it whenever you need.

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Die Casting Applications

Die casting is a flexible manufacturing process that is crucial in the development and production of many contemporary products from automotive and communication equipment housings to motor housings. Some of the sectors the Echofast commonly produces custom die casting parts include.

Automotive

Echofast has worked with automotive firms for a long time to produce prototypes, low- volume production of car products, and auto parts.

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Communication
Equipment Housing

Communication Equipment Housing

We have the ability to manufacture communication equipment housings with superior precision and speed.

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Motor Housing

We have been expediting prototype manufacturing process and proposing flexible manufacturing solutions for motor housing.

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Why Choose Echofast for Custom Die Casting Mold?

Factory

The area of the core factory in Echofast is more than 7,000 square meters.There are 10 types of outsourcing processing equipment, with the number more than 40.The company consists of five departments: R&D center, mold assembly workshop, die casting workshop, machining workshop, and testing management center.

People

The development of a business is closely connected with its people.Our people deliver value to our clients by delivering creative ideas and innovative solutions.Therefore, we seek to build our teams with people who share our core values and have strong plastics engineering, technical and interpersonal skills,creating a culture where team members genuinely care about each other.

Process control

Controlling the manufacturing process is essential to provide manageable and reliable operational growth.We will employ world-class systems to control and support information management, manufacturing processes, quality systems, inventory, safety, environment and other systems necessary to provide defect-free products on promised delivery dates for our customers.

Technology

Only with the help of reliable technology , talents and excellent systems, can we deliver quality die casting molds on time.We are committed to maintaining modern die casting mold equipment, necessary auxiliary equipment, and supporting quality laboratories and die casting mold maintenance and repair.

Custom Die Casting Mold Cost

Good Quality

Globally Competitive Pricing

We are located in Huangyan Mold Processing Cluster in Taizhou , Zhejiang province ,China,

which is the largest mold processing cluster in the world. Professional division of labor and

abundant technical engineer resources are available for better control in our company.

We are aimed to maintain a sustainable cost advantage for customers with custom die casting molds.

Please contact us now! Get a professional custom die casting mold

quote within 24 hours.We provide expert engineering reviews for you.Dozens of materials

and finishes are available.We can offer you a professional quotation list.

Die Casting Mold FAQs

1.What is the process after ordering?

After receiving the order, the statement of work is reviewed by our case manager.A comprehensive DFM/PEG/mold flow analysis report is created and provided for approval.Upon approval, mold production is commenced.T1 samples are produced and shipped within the specified time for approval.Upon approval, molds can be shipped.

2.Can you offer me a specific lead time ?

In most cases, it’s about 30 days for molds with simple structures, but the specific time is mainly based on the mold structure.

3.Within the allowable range of your machine, how many cavities can be made at most?

It depends on the structure and the size of the products,and we will judge the number of cavities at the maximum limit of the multi-cavity range.

4.Can you tell us the mold cavity tolerances ?

+/- 0.005" when machining the mold and an additional +/- 0.002" per inch when calculating for shrink rate.

5.What industries use die casting mold?

Die casting mold is used across a wide range of industries including automotive, industrial, security , 5G communication equipment, motor housing , pump body & valve, and more.